Kawirikawiri: poyerekeza ndi kupanga bolodi lamitundu yambiri ndi bolodi lamagulu awiri, pali njira zina ziwiri, motero: mzere wamkati ndi lamination.
Mwatsatanetsatane: popanga mbale zosanjikiza ziwiri, kudula kukamalizidwa, kubowola kudzachitika, ndiyeno mkuwa, mzere;Popanga bolodi lamitundu yambiri, kutsegulidwa kwa zinthuzo kumalizidwa, sikudzabowoleredwa mwachindunji, koma choyamba kumafunika kudutsa mzere wamkati ndi lamination, ndiyeno kulowa mu msonkhano wobowola kuti kubowola, ndiyeno. mu mkuwa ndi mzere.
Ndiko kuti, pakati potsegula ndi kubowola mabowo, njira ziwiri za "mzere wamkati" ndi "lamination" zimawonjezeredwa.Pamwambapa pali kusiyana pakati pa bolodi lamitundu yambiri ndi kupanga ma board amitundu iwiri.
Kenako, tiyeni tiwone zomwe njira ziwiri za mzere wamkati ndi lamination zikuchita
Mzere wamkati
Njira ya "mzere" popanga mbale zamagulu awiri, kuphatikizapo kuponderezana kwa mafilimu, kuwonetseratu, chitukuko (ngati muiwala, mukhoza kubwerera ndikuyang'ana).
"M'dera lamkati" pano silophweka!Kuphatikiza pa filimu ya laminated yamkati, kuwonetseredwa kwamkati, chitukuko chamkati, kumaphatikizaponso chithandizo cham'kati, chojambula chamkati, kuchotsa filimu yamkati ndi AOI yamkati.
Mu ndondomeko yopanga mbale zosanjikiza ziwiri, bolodi itatha kuyika mkuwa, popanda mzere wopanga, mwachindunji mufilimu yokakamiza, kotero palibe chifukwa chochitira chithandizo chowonjezera chisanadze.Ndipo mbale yazitsulo zamkuwa pano, yangobwera kuchokera ku msonkhano wodula, pamwamba pa bolodi lidzakhala ndi zonyansa, kotero
Pamaso pa mkati laminate filimu, m`pofunika patsogolo mankhwala ndi kuyeretsa, ntchito mankhwala anachita, choyamba kuchotsa mafuta, madzi, madzi oyera, awiri yaying'ono-etching (kuchotsa pamwamba zinyalala), ndiyeno madzi, ndiyeno pickling (pambuyo pake). kutsuka, pamwamba adzakhala oxidized, choncho ayenera pickling), ndiye madzi, ndiye youma, ndiyeno mu mkati laminate filimu.
Mkati laminate filimu pamaso mankhwala
Pambuyo kukanikiza bolodi, chifukwa sichinabowoledwe, imawoneka yosalala kwambiri.
Kukanikiza filimu, kuwonetseredwa, chitukuko, nkhani zenizeni za maulalo awa, zafotokozedwa m'nkhani ya kupanga mbale zosanjikiza ziwiri, apa sizidzabwerezedwanso.
Pambuyo pa chitukukochi, gawo la mkuwa lidzawululidwa, chifukwa mawonekedwe akunja ndi njira yabwino ya filimu, chigawo chamkati ndi filimu yolakwika.Choncho, chitukuko chakunja chikatha, mzere wowonekera mkuwa ndi gawo lomwe liyenera kusungidwa, ndipo mkuwa umawonekera pambuyo pa chitukuko chamkati ndi gawo lomwe liyenera kutsekedwa, choncho.
Njira yowonongeka yamkati ndi ndondomeko yakunja yakunja imakhalanso yosiyana, kutsekemera kwamkati ndi njira ya alkaline, panthawi yotsekemera, filimu yowuma ikadali mkati, gawo lopanda filimu yowuma (mkuwa wowonekera) umachotsedwa poyamba, ndipo ndiye nkhungu imachotsedwa.
The etching wa wosanjikiza akunja poyamba kuchotsedwa kenako anazikika, ndi mzere kutetezedwa pang'ono ndi malata madzi.
Inner filimu etching line, kumanzere ndi udindo etching, kumanja ndi udindo kuchotsa filimu.
Pambuyo pojambula bolodi la dera, mkuwa wochuluka wachotsedwa, ndipo gawo lotsala la filimu yowuma silinachotsedwe.
Bwalo lozungulira pambuyo povula.
Pambuyo wosanjikiza wamkati wa filimuyo utatha, mzere wamkati wa mzerewu wachitika kwathunthu, panthawiyi, ndiyeno AOI optical kuzindikira, kuti adziwe kuti palibe vuto, mukhoza kuchita ndondomeko ya lamination.
Lamination:
Tangopanga bolodi, timatcha bolodi lamkati lamkati, ngati ndi zigawo 4 za bolodi, padzakhala bolodi lamkati la 1, ngati ndi 6 zigawo za bolodi, padzakhala 2 matabwa amkati.
Cholinga chachikulu cha ndondomekoyi ndikupangitsa kuti mbale yamkati yamkati ndi yakunja ikhale yogwirizana kuti ikhale yonse.Imayang'anira zinthu zomangira, zomwe zimatchedwa PP, zaku China zomwe zimatchedwa semi-curing sheet, zomwe zimapangidwira kwambiri ndi utomoni ndi ulusi wagalasi, zidzaseweranso bolodi lamkati komanso cholinga chotchinjiriza chakunja chamkuwa.
Pofuna kuwonetsetsa kuti gulu lamitundu yambiri lili bwino, wopereka PP ku Jialichuang akadali South Asia Electronics.
Nthawi zambiri, njira yoyatsira imagawidwa m'magawo anayi: Browning, pre-stacking, platen, ndi kukanikiza.Kenako, tiyeni tione mwatsatanetsatane ndondomeko iliyonse payekhapayekha.The mkati pachimake mbale pambuyo kuchotsa filimu anamaliza ndi browned poyamba.Gulu lozungulira lakuda lidzawonjezera filimu yofiira pamwamba pa bolodi la dera, lomwe ndi chinthu chofiirira chachitsulo, ndipo pamwamba pake ndi chosagwirizana, kuti zikhale zosavuta kugwirizana ndi PP.
Mfundoyi ndi yofanana ndi pokonza tayala la njinga, malo ophwanyika ayenera kusungidwa ndi fayilo kuti agwirizane ndi guluu.
Njira ya Browning imakhalanso njira yochitira mankhwala, yomwe idzadutsa mu pickling, kutsuka kwa alkali, kutsuka kwa ma channel ambiri, kuyanika, kuzizira ndi zina.
prelap
Njira yopangira-stacking, yomwe imachitika mumsonkhano wopanda fumbi, imayika mbale yayikulu ndi PP palimodzi.PP imayikidwa mbali iliyonse ya mbale yayikulu.Kutalika ndi m'lifupi wa PP adzakhala 2mm lalikulu kuposa mbale pachimake kuteteza m'mphepete dzenje pambuyo kukanikiza.
Raft:
Cholinga chachikulu cha mbale ya mzere ndikuwonjezera chojambula chamkuwa pamwamba pa PP wosanjikiza kukonzekera mzere wakunja wotsatira.Kuphatikiza apo, mbale yachitsulo ndi pepala la kraft zidzawonjezedwa kumtunda wakunja.lamination
Njira zingapo zoyambira ndikukonzekera lamination yomaliza.
Pamaso laminating, pofuna kupewa warping, padzakhala chivundikiro mbale, pafupifupi 12mm wandiweyani, chitsulo.
Laminating imaphatikizapo njira ziwiri za kukanikiza kotentha ndi kuzizira, motsatana mu makina osindikizira otentha ndi ozizira.Uwu ndi ulalo wofunikira kwambiri, kuganizira zinthu zomwe zikuphatikizapo vacuum, kutentha, kuthamanga, nthawi, zinthuzi zimagwirizana, kuti apange matabwa apamwamba kwambiri.
Mwachitsanzo, m’nyengo inayake, kutentha kochuluka, kuchuluka kwa kupanikizika, ndi utali wa nthawi zofunika, ziyenera kusinthidwa ndendende.
Pambuyo pa kutha kwa ndondomekoyi, PP ndi mbale yamkati yamkati ndi zojambula zamkuwa zakunja zidzalumikizana kwambiri.
Pambuyo potuluka m'makina osindikizira, kuthamangitsidwa kokha kumachitika, mbale yachitsulo imachotsedwa, ndipo imatumizidwa ku chipinda cha platoon kachiwiri pambuyo popera.Monga momwe chithunzi 11 chikusonyezera, makinawa akuchotsa mbale yachitsulo.
The laminated Mipikisano wosanjikiza dera bolodi adzabwezeredwa ku msonkhano wake woyamba kubowola kubowola, ndipo zina zonse ndi chimodzimodzi ndi ndondomeko kupanga gulu awiri wosanjikiza.